逆势而上|摩德娜如期参加2020年印度国际陶瓷工业展

2020第15届印度国际陶瓷工业展会（Indian Ceramics Aisa，简称ICA）在印度·古吉拉特邦·甘地讷格尔展览中心如期举行。在过去15年里，印度国际陶瓷工业展为从业者们提供了展示产品、交流技术和商贸合作的重要平台，对行业发展发挥了重要作用，每年都吸引着多个国家的陶瓷装备和原辅材料制造商向全球专业买家展示了他们的最新产品及技术。在本届大会上，摩德娜携其隧道窑和岩板的新型技术亮相。

The 15th edition of Indian Ceramics Asia (hereinafter called ICA), which is India’s leading annual trade fair and conference for ceramic and brick Industry, is being held from 3rd to 5th March in Gadhinagar,Gujarat, India. ICA has been playing an important role in growth of the industry by giving the platform to the industry leaders for their product presentation, technology exchange and trade cooperation. And in this year, Modena makes its presence with its latest technology of shuttle kiln (for sanitary ware firing) and roller kiln (for ceramic slab firing).

今年由于COVID-19的特殊影响，本次展会摩德娜的印度本土团队将代表公司总部参展，向现场客户展示摩德娜的新型设备以及环保节能技术，吸引了众多买家的驻足观赏、咨询了解以及协商合作。

在这次展会上，摩德娜向大家展示了新研发的一款专门用于卫生洁具烧成的新型隧道窑。可以用于烧制单层连体，双层分体或其他各类型卫生洁具。窑炉长度根据产量要求最长可达150米以上，窑炉宽度根据产品要求最宽可达5米以上，装载高度根据产品特点最高可达1.4米。

The newly-developed model (BlueTech) of shuttle kiln is being showcased by Modena in this exhibition, which can be applied for both single-layer and double-layer loaded firing. And the specification of the kiln, which can be flexibly customized as per the product and  actual production capacity, is ranging from 150 meters length or longer, maximum width 5 meters and product loading height can be 1.4 meters.

这款用于卫生洁具烧成的新型隧道窑技术特点如下：

A.新增窑炉压力控制系统（Pressure Optimizing System)，使窑炉操作人员可以更清晰的了解温度与窑炉压力对产品品质的影响，从而对窑炉调试提供有力的支持。

B.新型流量比例控制及气氛控制系统 ADC+：窑炉的烧成控制采用流量比例控制，并且在窑炉的排烟段，预热段，和烧成段都布置有在线式氧含量分析系统，对各段烧成效果进行实时监测，并可通过自动修正空燃流量比例来自动调节烧成过程。对节能减排有重大意义。

C.窑炉实时监控系统(Realtime monitoring system)：增加了工业识别摄像机和窑车识别系统，可以在产品进窑时对窑车编号和所装载的产品进行统计。

该窑型一经推出就得到了市场的一致好评，客户可以根据自己工厂的生产实际需要，增加或减少很多窑炉的功能模块，以实现性能和价格的最优搭配，突出其柔性生产的优势。特别是在节能降耗及提高产品合格率方面有着显著优势。

The technical features of this new model (BLueTech) of tunnel kiln for firing sanitary wares are as follows:

A. A new pressure optimization system is added, which enables the kiln operators to have a clearer understanding of the impact of temperature and kiln pressure on product quality, so as to provide strong support for regular commissioning.

B. New flow proportional control and atmosphere control system  (ADC+): the combustion control of the kiln adopts flow proportional control, and online oxygen content analysis system is arranged in the smoke exhaust section, preheating section and combustion section of the kiln to monitor the combustion effect of each section in real time, and the combustion process can be automatically adjusted by automatically correcting the air-fuel flow proportion. It is of great significance for energy conservation and emission reduction.

C. Real time monitoring system of kiln: added industrial identification camera and kiln car identification system, which can make statistics on kiln car number and loaded products when products enter the kiln.

As soon as this model (BlueTech) is launched, it has been highly expected by the market. Customers can increase or reduce many functional modules of the kiln according to the actual production needs of their own factories, so as to achieve the optimal combination of performance and price and highlight the advantages of flexible production. In particular, it has significant advantages in energy saving, consumption reduction and product qualification rate improvement.

其次，在本届ICA展会上，摩德娜呈现的专业岩板生产线的窑炉技术，综合了其多年在大板及薄板的丰富经验，区别于一般窑炉公司的传统窑炉设计, 要点包括：

1）采用德国进口的五轴数控加工机床加工的烧嘴，其高精密度和同心度是高效精准燃烧的有力保证；

2）烧成带比例控制采用新型小流量节能烧嘴及配套的碳化硅烧嘴套达到烧成效果，能更精确地调节保持岩板砖形良好;

3）其专利技术HSE热交换稳定系统，除了具备自动收集余热进行再利用（达到节能的效果）, 同时也在此热交换过程中起到了后急冷区的温度稳定作用（防止空窑裂砖）；

4）在传动方面，采用了DRI传动设计升级系统，由于产品是大薄板，对传动设计及安装精度要求特别高，传动电机的功率及扭矩、大小斜齿轮及每节单个偏心轮精确的设计，从而保证砖型及出砖高品质。近年来在印度及国内市场的多条岩板生产线的成功案例，是摩德娜技术和服务团队多年来厚积薄发的结晶。

Furthermore, at this ICA exhibition, another latest model of roller kiln MSL for the high-end production of ceramic slab is being showcased as well, which is different from the traditional kiln design of the general kiln companies. The main features are as follows:

1) the burner processed by five-axis CNC machine imported from Germany has high precision and concentricity, which is a powerful guarantee for efficient and accurate combustion;

2) the proportion control of firing belt adopts a new type of small flow energy-saving burner and a matching silicon carbide burner sleeve to achieve the firing effect, which can be more accurately adjusted to keep the good shape of the ceramic slab;   

3) Its patented HSE heat exchanging and stabilizing system, in addition to the automatic collection of waste heat for reuse (to achieve energy-saving), at the same time, it also plays a role of temperature stabilization in the post rapid cooling zone during the heat exchange process (to prevent slab body cracking during the kiln feeding gap);

4) in terms of transmission, the DRI transmission design upgrading system is adopted. Because the product is a large format slab, the transmission design and installation accuracy requirements are particularly high. The power and torque of the transmission motor, the large and small helical gears and the accurate design of each single eccentric wheel are guaranteed, so as to ensure the brick type and High quality brick. In recent years, the successful cases of many high-end ceramic slab projects in India and domestic Chinese market are the crystallization of the accumulated experience of Modena technology and service team over the years.

扎根印度十余年，摩德娜在印度当地成立的本土的销售和服务团队，凭借高效、科学和严谨的服务态度与印度国土以及当地的陶企建立了深厚情谊，现今不仅能服务于印度，也为印度的周边国家提供了强有力的销售服务支持。未来，摩德娜也将会不忘初心，不断升级和研发绿色陶机设备，进一步加速与全球客户紧密合作的步伐，加速拓展全球陶机服务网络。

Rooted in India for almost two decades, Modena's local sales and service team , with its high efficiency, scientific and caring service, has established a solid relationship with the local ceramic enterprises. Beyond India, our Team India is also providing strong sales and service support for surrounding countries. In the future, Modena will continue to upgrade and develop its environmental-friendly ceramic equipment, further accelerate the pace of the cooperation with global customers, and expand its global ceramic service network.